{"id":371,"date":"2013-08-20T14:18:45","date_gmt":"2013-08-20T19:18:45","guid":{"rendered":"http:\/\/velocitialliance.com\/?p=371"},"modified":"2014-10-09T11:07:04","modified_gmt":"2014-10-09T15:07:04","slug":"piecepick","status":"publish","type":"post","link":"https:\/\/velocitialliance.com\/?p=371","title":{"rendered":"PiecePick\u00ae"},"content":{"rendered":"<p>Shakespere said, \u201cA rose by any other name would smell as sweet.\u201d\u00a0Problem is, whether it\u2019s called \u201csingle pick\u201d, or \u201cbroken case pick\u201d, or \u201crepack\u201d, not even Shakespere would call anything resembling less-than-case picking a \u201crose\u201d!\u00a0He may suggest a thorn\u2026?<\/p>\n<p>In short, broken case picking is all of the following:<\/p>\n<ul>\n<li>It\u2019s a poor use of warehouse space\u2026<\/li>\n<li>It\u2019s labor intensive&#8230;<\/li>\n<li>Order accuracy is dependent\u00a0upon a non-highly compensated associate\u2026<\/li>\n<\/ul>\n<p>It\u2019s well established that \u201cto increase productivity, one must reduce the number of touches\u201d.<\/p>\n<p>That old adage is now officially proven false\u2026because PiecePick\u00ae actually INCREASES the number of touches and at the same time, INCREASES productivity.<\/p>\n<p>The secret is in the definition of the word \u201ctouch\u201d.\u00a0Specifically, how much time is involved in each touch?\u00a0And how much product is actually picked once the operator is in front of the pick slot?\u00a0A touch, for example, that requires an operator to move horizontally and\/or vertically for several seconds before making a pick of one or two units will have a much lower pick rate than someone who moves only two or three steps and picks 10 or more units.<\/p>\n<p>PiecePick\u00ae focuses on touches that require one or two seconds of movement between picks as well as larger pick quantities, sometimes twenty to thirty times more quantity per stop.<\/p>\n<p>Studies suggest the following results:<\/p>\n<ul>\n<li>Double the amount of product stored in the same amount of space, or the same product in half the space.<\/li>\n<li>Two-thirds the labor.<\/li>\n<li>100% verifiable accuracy.<\/li>\n<li>A fraction of the capital investment typically required for pick modules with case-flow lanes and \u201cmiles of conveyor\u201d.\u00a0(Please Note: Some companies actually boast about the miles of conveyor in their warehouse.\u00a0It amazes us\u2026has no one explained how expensive conveyor is per linear foot?)<\/li>\n<\/ul>\n<p>For those who wish to read more, let\u2019s begin with a simple description of the typical broken case pick system:<\/p>\n<ol type=\"1\">\n<li>Receiving is where it all begins \u2013 so let\u2019s begin there by describing the most typical method.\u00a0Less-than-case items are typically (not always) received in less-than-full pallet quantities.\u00a0Perhaps a tier or two of the same item, and often a case or two delivered by a re-seller\u2019s truck with multiple SKU on the same pallet.<\/li>\n<li>Next is the put-away function.\u00a0When inventory is moved from receiving to put-away, it is typically moved to reserve.\u00a0When the pick slot is nearing empty, a replenishment function is requested and inventory is moved from reserve to the pick slot.\u00a0If the pick slot won\u2019t accommodate the inventory on the pallet, the pallet is returned to reserve \u2013 to be called upon again later.<\/li>\n<li>Picking is next.\u00a0The most typical method is single order picking to totes transported by either a mobile cart or gravity conveyor.\u00a0One order selector picks one (or if they\u2019re really good, perhaps two), order for each trip around the pick path.\u00a0The selector may have pick-to-light for assistance, or voice pick, or no assistance at all.\u00a0Predominantly, the orders are picked one per person per trip.<\/li>\n<li>Totes are released from the pick area in one of two ways, a.) as they\u2019re filled, requiring a sorter, or b.) they\u2019re kept together and released when the order is completed.<\/li>\n<li>The final step is truck loading, where totes are either palletized with full case items and loaded by pallet, or the truck is floor loaded with a combination of cases and totes.<\/li>\n<\/ol>\n<p>PiecePick\u00ae is a completely different paradigm set.<\/p>\n<ol type=\"1\">\n<li>PiecePick\u00ae allows receiving to bring inventory into the warehouse without repalletizing it.\u00a0Specifically, receivers aren\u2019t required to separate different SKU onto different pallets.\u00a0The received pallet can be delivered to put-away as it is received.\u00a0Labor required for re-palletizing at receiving is no longer needed.<\/li>\n<li>PiecePick\u00ae eliminates the replenishment function.\u00a0Once a product is put into storage, it isn\u2019t touched again until it\u2019s picked.\u00a0The replenishment function is gone, finished, caput,\u00a0<em>finis<\/em>.\u00a0Labor required for replenishment is no longer needed.<\/li>\n<li>PiecePick\u00ae assigns selectors to pick bulk quantities of inventory for multiple orders at a time.\u00a0Instead of traveling the pick path once for each order picked, the pick path is traveled only once for multiple orders \u2013 perhaps 50 or 150 orders picked at the same time.<\/li>\n<li>Inventory is touched an additional time for this step because the inventory is now sorted into the shipping containers (i.e. tote or corrugated).\u00a0To optimize productivity and insure accuracy, PiecePick\u00ae utilizes pick-to-light technology, robust controls, and integration of conveyor controls with network software that interfaces with the host computer in real time.<\/li>\n<li>When a tote is full, it is either pushed onto a take away conveyor and sorted, or it\u2019s retained in queue with the other totes\/boxes for the same order until time to be released to shipping and truck loading.<\/li>\n<\/ol>\n<p>Call 864-616-6457 to receive a priority access password to\u00a0<a href=\"http:\/\/www.velocitialliance.com\/products\/piecepick\/piecepickvideos\">view the videos.<\/a><\/p>\n<p>For more information,\u00a0<a href=\"http:\/\/www.velocitialliance.com\/request\">click here.<\/a><\/p>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Shakespere said, \u201cA rose by any other name would smell as sweet.\u201d\u00a0Problem is, whether it\u2019s called \u201csingle pick\u201d, or \u201cbroken case pick\u201d, or \u201crepack\u201d, not even Shakespere would call anything resembling less-than-case picking a \u201crose\u201d!\u00a0He may suggest a thorn\u2026? In short, broken case picking is all of the following: It\u2019s a poor use of warehouse [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"class_list":["post-371","post","type-post","status-publish","format-standard","hentry","category-uncategorized"],"_links":{"self":[{"href":"https:\/\/velocitialliance.com\/index.php?rest_route=\/wp\/v2\/posts\/371","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/velocitialliance.com\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/velocitialliance.com\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/velocitialliance.com\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/velocitialliance.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=371"}],"version-history":[{"count":1,"href":"https:\/\/velocitialliance.com\/index.php?rest_route=\/wp\/v2\/posts\/371\/revisions"}],"predecessor-version":[{"id":372,"href":"https:\/\/velocitialliance.com\/index.php?rest_route=\/wp\/v2\/posts\/371\/revisions\/372"}],"wp:attachment":[{"href":"https:\/\/velocitialliance.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=371"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/velocitialliance.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=371"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/velocitialliance.com\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=371"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}